Lifecycle Solutions

Our integrated approach covers the entire lifespan of your power system—from initial design through manufacturing, installation, maintenance, and strategic retrofits.

 

The BNS Power Lifecycle Approach

At BNS Power, we deliver complete lifecycle solutions for mission-critical power systems. Our approach encompasses every phase of your power system’s life—from initial design through manufacturing, installation, ongoing maintenance, and strategic retrofits.

This integrated approach ensures maximum reliability, safety, and performance throughout the operational life of your power systems. With our comprehensive lifecycle management, we provide peace of mind that your mission-critical systems will perform when failure is not an option.

Our military heritage and veteran-owned foundation brings precision, accountability, and mission-focused dedication to every element of your power system’s lifecycle.

Design &
Engineering Excellence

Precision
Manufacturing

Expert
Installation

Precision
Maintenance

Strategic
Retrofit

Design & Engineering Excellence

Military-Grade Engineering Solutions

Our Licensed Professional Engineers bring maritime defense expertise to every project, designing power distribution systems that meet the most stringent military specifications.

We specialize in creating custom-engineered solutions that integrate advanced protective schemes, control systems, and SCADA implementations. Our design philosophy emphasizes operational efficiency through intelligent automation.

Engineering Capabilities

  • Short circuit analysis
  • Coordination studies
  • Flash hazard analysis
  • Load flow analysis
  • Harmonic studies
  • System stability analysis
  • Grounding design
  • Motor starting analysis
  • Engineering documentation

Precision Manufacturing

High-Reliability Precision Manufacturing

At BNS Power, we manufacture a full range of mission-critical electrical systems, built to exceed military and ABS-NVR specifications with rigorously tested components.

Our manufacturing process incorporates comprehensive in-house Quality Assurance protocols, including extensive factory testing and verification. We utilize specialized testing equipment that simulates actual shipboard operating conditions to ensure reliability in the most demanding environments.

Product Range

  • 450V Low Voltage Switchboards
  • Medium Voltage Switchgear  (6600V and 4160V)
  • Marine Motor Controllers
  • Group/Motor Control Centers
  • Control/Relay Panels
  • Multi-Function Monitors

Expert Installation

Expert System Integration and Deployment

Precision installation is critical to ensuring the long-term reliability and safety of mission-critical power systems. Our installation teams approach each project with military-grade precision and attention to detail.

We perform meticulous integration with careful calibration and comprehensive verification, ensuring full compliance with military specifications. Our rigorous performance testing optimizes system functionality and resilience in demanding environments.

Installation Services

  • Switchboard commissioning
  • I/O testing and verification
  • Control system integration
  • Power system startup
  • Performance validation
  • Crew training and familiarization

Precision Maintenance

Condition-Based Reliability Excellence

At BNS Power, we deliver advanced Condition-Based Maintenance (CBM) programs that optimize system reliability while minimizing operational costs. Our approach transcends traditional preventive maintenance by implementing sophisticated data analytics and statistical trending to determine the true condition of your electrical systems.

 

Technical Approach

Our licensed engineers apply cutting-edge diagnostic methodologies that combine:

  • Statistical analysis protocols using control charting, CUSUM trending, and exponentially weighted moving averages to detect early degradation patterns
  • Comprehensive testing suite including insulation resistance measurement, transformer oil analysis, power factor testing, and partial discharge monitoring
  • Intelligent maintenance interval optimization based on equipment condition rather than arbitrary calendar schedules
  • Integrated data collection and trending that identifies potential failures before they impact operations
  • Risk-based decision models that evaluate the criticality, cost, and condition of each system component

Maintenance Services

  • Protective relay calibration and time/travel analysis
  • Circuit breaker testing and mechanical diagnostics
  • Transformer dissolved gas analysis (DGA) and oil quality assessment
  • Complete switchboard commissioning and infrared thermography
  • Arc flash analysis and safety system verification
  • Precision motor circuit analysis and vibration studies
  • Reliability-Centered Maintenance (RCM) studies and implementation
  • Custom maintenance procedure development and documentation

Performance Commitment

Our CBM programs have demonstrated up to 50% reduction in maintenance labor hours while improving overall system reliability. We implement a closed-loop performance verification system that continually assesses and refines our maintenance protocols, ensuring optimal results for mission-critical power systems.

Available with rapid response capability, our maintenance professionals deliver military-grade precision when your operations depend on uninterrupted power distribution.

Strategic Retrofit

Future-ready upgrades

Mission-critical electrical systems must adapt to evolving operational needs and technological advancements. Our retrofit expertise enables the seamless upgrade of existing systems to meet current military standards while integrating modern control capabilities.

We approach each retrofit project with careful planning and implementation to maintain operational continuity. Our teams can integrate advanced automation, replace end-of-life equipment, and update systems to meet current regulatory requirements, all while minimizing disruption to your operations.

Retrofit Services

  • Automation upgrades
  • Control system modernization
  • Power distribution enhancements
  • Equipment end-of-life replacement
  • Compliance-driven modifications
  • Power quality improvements
  • System expansion capability

Benefits of  the BNS Lifecycle Approach

Our integrated lifecycle approach delivers significant advantages for mission-critical power systems.

Enhanced

Reliability

 Our comprehensive approach reduces the risk of unexpected failures and extends equipment lifespan, ensuring continuous operation in mission-critical environments.

 

 

Integrated

Safety

 Safety is built into every stage from design to maintenance, protecting personnel and equipment through rigorous standards and protocols that exceed industry requirements.

 

 

Optimized Total Cost of Ownership

 Proactive maintenance, strategic upgrades, and lifecycle planning reduce long-term costs while maximizing system performance, efficiency, and operational lifespan.

 

 

Single-Source

Accountability

 With BNS Power managing the entire lifecycle, you benefit from streamlined communication, consistent quality standards, and unified responsibility across all project phases.

 

 

Future
Ready

Our approach anticipates evolving requirements and technological advancements, incorporating flexible architectures that allow systems to adapt to changing operational needs without complete replacement.

Ready to Discuss Your Lifecycle Needs?

Contact our team to explore how our comprehensive lifecycle solutions can enhance the reliability, safety, and performance of your mission-critical power systems.

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